Job Title: Engineering Technician

Location: Billerica, MA

Department: Engineering/NPI

Reports To: Engineering Manager

Job Description

We are seeking a Manufacturing Engineering Technician Professional with a strong background in electronics testing, process development, and documentation. This role supports the design, build, and troubleshooting of wiring systems, harnesses, and electromechanical assemblies. The ideal candidate will work closely with engineers, cell leaders, and production supervisors to ensure high-quality, cost-effective manufacturing processes.

Responsibilities

• Collaborate on the design, documentation, and building of NPI and prototype assemblies (CAD layouts, BOMs, wire run lists, testing protocols).
• Create detailed process instructions and router sheets to guide component assembly to meet customer specifications.
• Build and maintain harnesses, harness boards, assembly jigs, and test fixtures.
• Troubleshoot and repair harness boards, assembly jigs and test fixtures.
• Assist New Product Introduction (NPI) with revisions and improvements to build and test procedures.
• Support daily manufacturing operations and assist in troubleshoot cable test, developing work instructions and tooling.
• Perform preventive maintenance on test and assembly equipment.
• Develop and execute test programs using tools such as Cirris Easy Wire Testers and CableEye.
• Use diagnostic equipment (cable test equipment, oscilloscopes, voltmeter, power supply, etc.) to identify and resolve system failures.
• Provide technical support and training to junior technicians and production staff.

Qualifications

• BS in Engineering or equivalent experience in technical or manufacturing operations.
• Minimum 2 years of recent experience in manufacturing engineering, process development.
• Hands-on experience assembling wire harnesses, cables, and mechanical assemblies.
• Familiarity with wire preparation equipment such as AMP G-Press, Artos, Molex, JST, Schleuniger, Komax is a plus
• Proficient in Microsoft Office (Excel, Word, PowerPoint, Outlook).
• Familiarity with AutoCAD, SolidWorks, PLM systems and work instruction development.
• Strong understanding of mechanical drawings, schematics, wire run list, wire gauge identification, and color codes.
• Skilled in using hand tools including MTA, modular connectors, ferrule crimps, and barrel crimp tools and any other tool related to the wire harness industry.
• Ability to direct and mentor junior technicians.
• IPC/WHMA-A-620 and IPC-A-610/J-STD-001 certification preferred.
• Soldering experience to IPC standards preferred.

Required Soft Skills

• Attention to Detail: Precision in documentation, testing, and assembly work.
• Communication: Clear written and verbal communication across teams and with customers.
• Team Collaboration: Ability to work effectively with engineers, technicians, and production staff.
• Adaptability: Comfortable in a fast-paced, dynamic environment with shifting priorities.
• Initiative: Proactive in identifying issues and proposing solutions.
• Problem Solving: Strong analytical skills to troubleshoot and resolve technical challenges.
• Customer Focus: Responsive to internal and external customer needs.
• Continuous Learning: Eagerness to stay current with tools, technologies, and industry standards.